OEM / ODM Collectible Production

Custom PVC figure manufacturing

Turn your character sculpts into high-volume collectible runs with steel tooling, sharp edge fidelity, and non-toxic PVC formulations tailored for retail packaging.

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Tooling

Multi-cavity steel molds

MOQ

3,000 pcs per design

Material

RoHS & EN71 compliant PVC

Original character PVC collectible figure on custom molded acrylic display base

Material Spec

Injection Molded PVC + ABS Base

1:7 Scale

OEM / ODM Technical Specifications

Precision engineering for collector-grade PVC figures.

Tune mold tolerances, hybrid core hardness, and micro-pad print registration to match your exact production run. Every figure is built to your digital CAD specs with certified non-toxic polymers.

Up to ±0.01 mm mold machining

Micro-Textured Mold Fidelity

High-cavity steel tooling capable of etching microscopic cloth weaves, hair strands, and sharp mechanical seams without edge bleeding.

12,000+

Cycles per tooling set

50mm to 450mm

Scale & Format Versatility

Configured for diverse commercial formats, from compact 6cm blind-box miniatures to premium 1/6 scale articulated display statues.

1/12 to 1/4

Standard scale range

Shore 65A - 85D

Hybrid Hardness Formulations

Co-molding rigid internal ABS skeletons with semi-flexible exterior PVC to prevent structural sagging and maintain joint tension over time.

Dual-Durometer

ABS core + PVC skin

Up to 18 Colors

Multi-Color Tampo & Airbrushing

Automated pad transfer printing combined with hand-masked gradient airbrushing for crisp iris decals, logos, and metallic accents.

0.1mm

Pad registration accuracy

Manufacturing Inspection Benchmarks

Visual fidelity and assembly integrity

High-resolution QA captures highlighting micro-spray coverage and structural ABS assembly fit.

Macro detail of multi-layer tampo printing on custom PVC figure faceplate

Quality Pass 100%

Multi-Layer Pad Alignment

Micro-registration ensures eyes, emblems, and hairline decals seat with zero color bleed under 10x magnification.

Inspected against ISO 9001 & EN71-3 safety limits

Close-up view of precision interlocking base peg and injection-molded tab

Quality Pass 100%

Interlocking Base & Peg Tolerances

Reinforced hexagonal and circular mounting lugs molded from high-impact ABS ensure rock-solid display stability.

Inspected against ISO 9001 & EN71-3 safety limits

About Our Product Visuals

Due to client confidentiality and intellectual property protection, many product visuals on this website are AI-generated concept illustrations. They are intended to showcase customization possibilities and manufacturing applications, rather than represent completed production projects. Actual products are developed based on approved designs, materials, and samples.

Need custom durometer testing or specific packaging blister thermoforming?

The Zhongtang Town, Dongguan tooling team reviews 3D STL/STEP files for wall thickness, draft angles, and parting line placement within 24 hours.

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Production Workflow

How your PVC figures get made

From CAD moldflow review to multi-cavity steel injection and pad printing, every custom collectible run follows a five-step quality cycle.

Multi-axis CNC steel mold milling machine shaping a collectible PVC figure cavity

Tooling Facility

5-Axis CNC • Mirror EDM • Mold machining up to ±0.01mm

Engineering-first guarantee

Direct communication with tooling specialists

We eliminate costly revisions by diagnosing undercuts, parting lines, and shrink rates before steel is cut. You receive detailed digital DFM (Design for Manufacturability) reports before tool sign-off.

Minimum order quantity

3,000 pcs per design

Steel grade

S136H / NAK80 hardened

Mold life

300,000+ cycles

Safety certs

EN71, ASTM F963, Prop 65

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3D model optimization & mold draft angles

Engineering review to split complex character meshes into clean injection parts, adding required 1° to 3° draft angles and parting lines without altering artistic silhouette.

Duration: 3–5 days

CAD moldflow & draft check

CNC steel mold milling & mirror polishing

High-speed 5-axis CNC machining of hardened S136/NAK80 steel cores and cavities, followed by optical hand-lapping for mirror-smooth figure skin textures.

Duration: 18–25 days

Mold machining up to ±0.01 mm (where applicable)

High-pressure PVC injection molding

Precision multi-cavity injection using non-toxic PVC resins. Automated temperature control prevents sink marks, weld lines, and internal gas entrapment.

Duration: Daily batches

Phthalate-free / EN71 & ASTM F963

Multi-color spray masking & pad printing

Hand-trimmed electroformed copper spray masks for base color separation, combined with high-mesh pad printing for intricate eyes, decals, and micro-gradients.

Duration: Up to 16 passes

Pantone-matched & scratch tested

Quality inspection & window box packaging

100% cosmetic and joint-fit inspection under calibrated lighting before assembly into custom blister trays, window boxes, or collector packaging.

Duration: Final audit

AQL 1.0 / drop & transit verified

Direct Engineering Support

Have existing 3D files ready?

Upload your STL, OBJ, or STEP files for an NDA-protected mold feasibility analysis and tooling quote within 24 hours.

Submit files for review

Manufacturing Guidelines

Submission checklist and quality standards

Here is what our engineers need to cut your steel molds accurately, and how our QA team inspects every PVC batch before retail packaging.

Client Preparation

Required assets before tooling kick-off

Step 01

3D CAD & Sculpt Files

Tooling Geometry

STEP, STP, STL, OBJ, ZTL

Water-tight solid geometry with designated assembly keys, separation seams, and articulated joint sockets.

Draft Angle Approvals

Molding Feasibility

1° to 3° Standard Clearance

Review and sign-off on factory-adjusted draft tapers, shut-off angles, and core pull vectors to prevent surface binding.

Pantone C & Swatch Targets

Color Matching

Pantone Formula Guide Solid Coated

Designated Pantone codes for base polymer masterbatch and spray masks, with master swatch approval prior to tooling.

Retail Packaging Artwork

Compliance & Barcode

AI, PDF (300 DPI, CMYK)

Window box or blister card dielines with vector EAN/UPC barcodes, safety warning icons, and mandatory age ratings.

Factory QC Controls

In-line and pre-shipment testing standards

Step 02

Parting Line Reduction

Tooling Precision

CNC micro-machining, up to ±0.01 mm mold precision

High-speed CNC mold EDM fitting to minimize mold split seams, followed by manual bench polishing before first-shot sampling.

Sink Mark Prevention

Thermal Control

Uniform Wall Thickness & Coring

Cavity pressure monitoring and strategic internal hollowing to prevent surface depression during PVC cooling and curing.

Non-Toxic Polymer Compliance

Material Safety

EN71-3, ASTM F963, RoHS, REACH

100% virgin phthalate-free PVC pellets tested for heavy metal migration, lead content, and organic compound limits.

Drop & Impact Resilience

Mechanical Durability

1.2m Multi-Angle Drop Test

Standardized multi-orientation drops onto concrete surfaces to verify joint weld strength, accessory retention, and paint adhesion.

Have existing 3D sculpts or sample figures?

Send us your STL/STEP files or physical prototypes for a free tooling feasibility analysis and multi-cavity quote within 24 business hours.

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Custom OEM/ODM toy and collectible figure manufacturing for global brands, IP owners, artists, and creative studios. Precision tooling, multi-material fabrication, and strict quality control.

B2B OEM/ODM manufacturing facility

Custom PVC figure manufacturing