Manufacturing Atelier

Where original sculpture meets precision tooling.

Hanyang Toy was established to bridge the gap between high-concept character design and scalable industrial manufacturing. We operate not as a disconnected factory floor, but as a technical product development partner for global IP owners, creative studios, and independent sculptors.

Based in Dongguan, our engineering team manages the complete lifecycle: raw prototype sculpting, mold splitting, master master casting, automated injection molding, and hand-finished paint applications that honor your original intent.

Collaborative toy design workbench with 3D digital blueprints, sculpted figures, and measurement calipers

Zhongtang Town, Dongguan – Engineering & R&D Facility

ISO9001 Certified • Cleanroom Assembly • Strict IP Vault

OEM / ODM
Up to ±0.01 mm mold machining

Tooling & mold tolerance

Multi-axis CNC tooling, steel mold engineering, and sub-millimeter parting lines for flawless assembly.

Shore 70D - 90A PVC/Vinyl

Sculpt & surface finishing

Clay sculpt translation into production-ready CAD, pad printing, airbrush gradients, and electroplating.

100% proprietary assets

IP confidentiality guarantee

Strict non-disclosure protocols, secure digital asset pipelines, and segregated physical mold storage.

Production Infrastructure

Engineered for scale and precision

Tour our facilities in Zhongtang Town, Dongguan built for tight tolerances, clean paint applications, and rigorous physical testing across every production run.

High precision CNC tooling and milling equipment at Hanyang Toy factory
Precision Engineering

Tooling & CNC Center

Automated high-speed 5-axis milling centers and high-purity copper electrode EDM systems produce hardened steel molds with micron-level parting lines.

Mold machining: up to ±0.01mmSteel Grade: NAK80 / S136
Automated copper electrode EDM for sharp micro-textures
Cleanroom spray booths and tampo pad printing lines
Surface Finishing

Dust-Free Paint & Tampo Assembly

Climate-controlled Class 100,000 cleanrooms host robotic spray booths, multi-color pad printers, and manual hand-airbrush ateliers for fine gradient shading.

Cleanroom: Class 100,000Pad Printing: Up to 12 Colors
Non-toxic EN71 & ASTM compliant lacquer finishes
Mechanical reliability drop test and automated blister packing station
Quality Assurance

Testing & Packaging Facility

Dedicated mechanical reliability lab with automated torque meters, drop simulators, paint adhesion cross-hatch testers, and blister pack sealing lines.

Drop Tests: 1.2m 6-AxisAbrasion: 500+ Cycle RCA
Full batch lot tracking and custom structural blister packaging
40,000 m²Factory AreaZhongtang Town, Dongguan
200+Injection Molding MachinesPVC, ABS, POM and vinyl production
42+Production LinesAcross injection and finishing processes
Up to ±0.01 mmPrecision Mold MachiningWhere technically applicable
Operational Standards

Our manufacturing philosophy

Four core principles guide how we take your original concept from digital sculpt to production-grade physical collectible.

Phase 01
Design integrity
CAD-to-Steel Fidelity

Artistic intent preserved

Every contour, undercut, and expressive detail from your 2D concepts and 3D sculpts translates faithfully into tooling steel without aesthetic compromise.

  • Sub-millimeter detail retention on sculpt textures
  • DFM reviews that protect silhouette and proportions
  • Multi-part split planning to conceal parting lines
Phase 02
Engineering rigor
Up to ±0.01 mm Mold Machining

Structural balance & joint fit

We calculate articulation friction, shrinkage allowances, and internal metal armatures to ensure your collectible stands balanced and resists wear over time.

  • Custom internal ratchets and magnetic locks
  • Controlled curing cycles to prevent vinyl warping
  • Drop-tested weight distribution and joint tension
Phase 03
Transparent collaboration
Weekly DFM Logs

Milestone-driven clarity

Direct engineering contact and scheduled milestone sign-offs give your production team full visibility from initial wax sample to master carton dispatch.

  • High-resolution photographic sample reviews
  • Pantone-matched paint mask verification
  • Proactive schedule updates with zero surprise delays
Phase 04
Responsible manufacturing
EN71 / ASTM / RoHS

Certified materials & safety

We formulate with certified non-toxic PVC, virgin vinyl, and lead-free coatings, audited for strict international toy safety and clean shop-floor standards.

  • Traceable raw polymers and eco-friendly pigments
  • Dust-free paint workshops and ergonomic assembly
  • Comprehensive batch stress and chemical testing

Have a custom project ready for production review?

Send us your 3D models or 2D concept turnarounds for a confidential manufacturing assessment and tooling quotation.

Get a Quote