OEM/ODM PRODUCTIONFull-Series Fabrication

Custom blind box manufacturing

Bring your character lineup to life as retail-ready blind box series. We engineer every step from high-precision prototype tooling and secret chase insertions to tamper-proof foil packaging and counter display boxes.

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Tooling & MoldingHigh-grade PVC & Vinyl

Packaging FormatsFoil pouch + display box

Chase RatiosCustom insertion rates

Studio showcase of an original custom blind box figure series with printed foil pouches and outer counter display cartons

Full Retail Set Configuration

Precision Blind Assembly

Weight-balanced blind box packs with randomized chase cards

QC Inspected

OEM / ODM Blind Box Production

Engineered for collectible series and blind box releases

Translate your original character sculpts into high-yield multi-part figures with custom foil packaging, balanced weight ratios, and certified material finishes ready for worldwide retail.

Split-Part Tooling

Character sculpting & poses

CAD & Digital Clay to Steel Molds

Multi-part split engineering ensures clean mold separation, zero visible seam lines on facial planes, and structurally sound dynamic poses across entire series lineups.

Tolerance: ±0.15mm

Figure scale & dimensions

Standard: 70mm – 100mm Range

Proportioned for standard blind box packaging formats. Precision weight balancing ensures uniform center-of-gravity across secret variants and base figures.

RoHS / EN71-3 Certified

Material selection

Medical PVC / Vinyl / Translucent Resin

Choose high-impact non-phthalate PVC for fine details, rotocast vinyl for lightweight hollow volumes, flocked velvet textures, or tinted transparent resin inserts.

Multi-Pass Tampo

Surface finishes & coats

Pantone Matched & UV Highlights

Combine ultra-matte soft-touch coatings, electroplated chrome metallics, pearlescent overlays, tampo-printed micro graphics, and selective high-gloss clear coats.

Atelier Inspection

Packaging integrity & surface fidelity

Every blind box run pairs airtight foil seal pouches with high-definition tamper-evident exterior cartons and strict Pantone-calibrated paint operations.

Close-up craftsmanship showing fine airbrushed color gradients and matte clear coat on a custom blind box figure

Surface Finishing

Paint & pad-print precision on matte vinyl surfaces

Custom metallic foil blind pouch packaging alongside branded character collector cards

Packaging Engineering

Hermetic metallic foil sealing and character trading cards

About Our Product Visuals

Due to client confidentiality and intellectual property protection, many product visuals on this website are AI-generated concept illustrations. They are intended to showcase customization possibilities and manufacturing applications, rather than represent completed production projects. Actual products are developed based on approved designs, materials, and samples.

Ready to engineer your blind box series?

Submit 2D orthographics, 3D sculpt files, or packaging sketches for rapid tooling review.

Request RFQ

OEM / ODM Blind Box Flow

How your blind box series moves from CAD to sealed carton

Every step is engineered to protect design fidelity, ensure tight color accuracy, and maintain strict ratio integrity across complex multi-figure assortments.

STAGE 01

3D Digital Sculpting & Division

Draft analysis & parting lines

Your 2D character turnarounds or concept art are converted into production-ready 3D CAD models. Our tooling engineers optimize split lines, draft angles, and keyed assembly joints to ensure zero visual seams and structural strength.

Draft angle validation

Part splitting & keying

Tolerance ±0.03mm

STAGE 02

Rapid Prototyping & Master Approval

SLA resin masters & hand color sample

We print ultra-high resolution SLA master samples at 25-micron layer thickness. Our color masters mix exact custom Pantone paint swatches and hand-apply the first full deco set for your tactile inspection and physical sign-off.

25μm SLA master print

Pantone match sign-off

Physical touch proof

STAGE 03

Multi-Cavity Steel Mold Making

Hardened tool steel & EDM texturing

Precision CNC milling and mirror-finish electrical discharge machining (EDM) shape hardened S136 stainless steel molds. Engineered with multi-cavity layouts designed for stable shrink rates and massive volume repeatability.

S136 hardened tool steel

Multi-cavity tooling

Class-A surface finish

STAGE 04

Automated Injection & Mask Spraying

Medical PVC / ABS molding & tampo printing

Rotocast vinyl, ABS, or eco-grade PVC injection molding is paired with multi-layer copper paint masks, robotic pad printing, and skilled artisan hand-brushing for crisp gradient transitions and ultra-fine face deco.

Multi-layer copper masks

High-density pad printing

Dust-free paint rooms

STAGE 05

Blind Foil Bagging & Carton Assembly

Ratio management, secret chaser collation & foil seal

Figures undergo strict weight-calibrated foil bag heat-sealing to prevent scale-weight snooping. We execute rigorous ratio management for standard characters, secret chaser figures, and master display PDQ carton collation.

Anti-cheat weight matching

Opaque light-proof foil

Display carton packs

Multi-color tampo pad printing and copper mask spray paint line in dust-free workshop

Production Floor

Tampo printing and hand paint mask calibration on blind box character batches in Dongguan.

Tooling & Batch Parameters

Tooling Steel GradeS136 / NAK80 Hardened

Typical Tooling Lead Time25 – 35 Business Days

Sample Approval Cycle7 – 10 Days from CAD

Minimum Order Quantity3,000 pcs per design

Have a 2D turn or 3D sculpt ready?

We review line files for tooling feasibility within 24 hours.

Request a quote

Procurement & Quality Engineering

Buyer preparation and factory quality control

Clear technical handoffs ensure your blind box series moves directly into steel tooling with tight color fidelity, balanced pack weights, and certified safety compliance.

Deliverables Checklist

What you prepare

Stage 01: Client Input

3D CAD or 2D turnaround orthographics

Tooling Basis

Production-ready STP, OBJ, or STL files, or clean 4-angle vector turnarounds with defined dimensional heights and parting line preferences.

Pantone color callouts and finish specs

Color Match

Pantone Solid Coated codes alongside distinct sheen specifications (matte, semi-gloss, ultra-gloss, metallic plating, or translucent tinted PVC).

Series assortment and chaser ratios

Pack Ratio

Standard figure counts per inner display box (e.g. 6, 8, or 12 units) and rarity tier ratios for secret or chase variants per master shipping carton.

Packaging artwork and dieline files

Print Assets

Layered AI/PDF vector artwork aligned to our certified box dielines, including foil barrier pouch printing, tear notches, and outer display carton graphics.

Verification Routine

Factory quality control

Stage 02: Hanyang QC

Joint seam alignment and mold tolerance checks

Tolerance <0.15mm

Precision optical calibration ensuring split lines, snap-fit components, and rotocast seams maintain tolerances below 0.15mm across multi-part molds.

Scratch, blemish, and abrasion rub testing

Adhesion Test

Pad-print and airbrush coatings undergo standardized rub cycles with 75% isopropyl alcohol and mechanical friction testers to ensure finish durability.

Safety compliance and non-toxic formulation

ASTM & EN71

All virgin PVC, ABS, and vinyl raw materials are verified for heavy metals and plasticizer migration under ASTM F963, EN71-3, and RoHS standards.

Blind pack weight balancing and foil integrity

Weight Balanced

Counterweight balancing across figure variants ensures blind boxes cannot be weighed in retail channels, paired with hermetic foil pouch seal validation.

Quality control technician inspecting custom blind box figure prototypes at the workbench

Workbench Station 04 — Micro-gauge Calibration

Standard Inspection Thresholds

Bench-tested before mass packing

Every batch run undergoes multi-point sign-off before foil sealing. Samples from each cavity are logged with dimensional reports and spectrophotometer color records.

0.15 mm

Parting line tolerance

ASTM / EN71

Material safety standard

ΔE < 1.0

Color delta target

±0.5 g

Weight parity tolerance

Have complex series requirements?

Send your 2D concepts or 3D files for engineering review.

Request tooling review

Custom OEM/ODM toy and collectible figure manufacturing for global brands, IP owners, artists, and creative studios. Precision tooling, multi-material fabrication, and strict quality control.

B2B OEM/ODM manufacturing facility

Custom blind box manufacturing

Precision Blind Assembly